Hpgr High Pressure Roller Crusher & Culling Machine

• Customization: Available
• Crushing Degree: Fine Grinding Machine
• Crushing Style: Extruding
• Model NO.: ATHM1000/625
• Cutter Material: Hard Alloy
• Drive: Electric
• Object: Metal
• Type: Roller Crusher
• Feed Particle Size: -32mm
• Dealing Capacity: 120-250t/H
• Installation: Engineer Guide
• Principle: Roller Culling
• Finished Surface: Outer Surface Process
• Compressive Strength (For Crushing): 250-300MPA
• Tongs′ Features: Adjustable Tongs
• Transport Package: Wooden Box Packing and Nude Packing
• Specification: 2344x2318x1605mm
• Trademark: ATAIRAC
• Origin: China
• HS Code: 847420900
• Production Capacity: 30 Sets/Month

Product Description

Product Introduction
General Introduction:
ATHM Series High Pressure Roll Mill is our new designed with excellent adaptation, high efficient fine crushing and ultrafine crushing and grinding equipment.  It adopts pre-set crushing pressure and uses hydraulic cylinder which matches with energy accumulator to push the two opposite direction running crusher rolls. This design can keep pressure stable during the whole crushing process, so as to achieve high pressure crush between the two rolls. Widely applied to Construction, mining, metallurgy and other fields in fine crushing, our equipment can produce various specifications fine granule products. Also, our equipment can be available for various metallurgical slag fine grinding, the treating process is simplified and the end slag is finer so as to make the follow-up grinding process more convenient.



Remark: There is a wedge-shaped device or gasket adjustment device between the two rolls and on the top of the wedge-shaped device placed an adjusting bolt. When the adjusting bolt pulls up the wedge, the wedge will move the movable roll from the fixed roll, so the gap between the two rolls become large, and the discharging granularity will get big. When the wedge goes down, under the effect of pressure spring, the gap between them become small and the discharging granularity will get small. The gasket device adjusts the granularity of discharging material by increasing or decreasing the number or thickness of the gasket. When the gasket number increases, the gap between the two rolls become large and the discharging granularity will get big. When the gasket number decreases, the gap between the two rolls become small and the discharging granularity will get small.

Product Features
(1) Adopt triangle belt driving between motor and reducer. The triangle belt will slip if load is too big, which can protect the motor.
(2) The connection between the swing roller part and reducer adopts universal spindle coupling, which not only make sure the swing roller have enough adjusting range but also protect the motor and reducer in case that damage due to overload.
(3) The roller part is the hardcore part of the crusher. The connection between mill roller and main shaft adopts key and taper sleeve, which is dismounting easily.
(4) The gap between two rollers can be read from staff.  The place where there is a hole under the staff is the zero reference line. The gap is 10 mm when the machine leaves the factory. The client can adjust the roller gap according to requirement. 
(5) The frame and base frame adopt box type structure, which is strong, safety and reliability.
(6) The workers can adjust the speed of two rollers through change the motor triangle belt. The efficiency will be good when the speed of two rollers is not the same, but roll skin wear faster.
 

Product Features

1. Adopting high pressure crushing theories to material so as to achieve higher crushing efficiency, higher crushing ratio and wider adaptation.
2. Automatic adjusting roll surface interval to keep the set crushing force stable, product shape better and granule finer.
3. High wear-resistant alloy and mosaic roll surface liner structure to ensure long lifetime and without dismantling replacement.
4. Equipped with reliable performance hydraulic control system to protect the equipment from iron and overload.
5. The working pressure and rotation speed can be adjusted rapidly according to different working conditions.
6. Constant and nonimpact crushing force to material from the crusher rolls can achieve low noise and less dust.

 

Technical Specification

Model	Grinding Roller		Motor		Reduction Gears		Maximum Pressure		Roller  Rotation Speed	Feed Particle Size	Dealing Capacity
	Diameter	Width	Power	Pole	Type	Speed Ratio	Rock	Mineral
ATHM800/ 500	800mm	500 mm	2*110kw	4p	Planetary Gear	49.505	4MPa	18MPa	30.1rpm	-32mm	70-120 t/h
ATHM1000/625	1000mm	625 mm	2*250kw	4p	Planetary Gear	57.742	4MPa	18MPa	25.8rpm	-32mm	120-250t/h

Package and Delivery
The roll crusher should be processed to be rustproof and moisture proof before delivery.  The small parts are packed into wooden crates; the big parts are wrapped by plastic sheeting.
Application Cases
N/A DATA

Package and Delivery
Package:The products should be processed to be rustproof and moisture proof before delivery. The big parts are wrapped by plastic sheeting. The small parts are packed into wooden crates; the big parts are wrapped by plastic sheeting.
Delivery: Our company will deliver the 100% qualified goods in accordance with the related contract terms.

Quality Warranty
100% brand new when leaving the factory. The seller guarantee quality of the machines  (excluding wearing parts)for a period of one year from the date of trial run finish under our technician's guidence, but not exceed 15 months from date on which machine leaves the factory.

Working Principle
There is a wedge-shaped device or gasket adjustment device between the two rolls and on the top of the wedge-shaped device placed an adjusting bolt. When the adjusting bolt pulls up the wedge, the wedge will move the movable roll from the fixed roll, so the gap between the two rolls become large, and the discharging granularity will get big. When the wedge goes down, under the effect of pressure spring, the gap between them become small and the discharging granularity will get small. The gasket device adjusts the granularity of discharging material by increasing or decreasing the number or thickness of the gasket. When the gasket number increases, the gap between the two rolls become large and the discharging granularity will get big. When the gasket number decreases, the gap between the two rolls become small and the discharging granularity will get small.

Company Overview
ATAIRAC History&Scale
Established Time:In 1958
Production Base:Around 300,000 square meters
Employees No.Around 1000

Machinery&Quality Control
(1) Over 500 sets machining equipment and inspection equipment
(2)Complete crushing machinery manufacturing industry chain
(3) Certificates:ISO, CE,BV,TUV,GOST

R&D Ability
(1)4 research and development base
(2)Around 60 design engineers
(3)Cooperating with international advanced crushing machinery companies
(4)Industrial standard maker of <Vertical Shaft Impact Crusher>
(5)Industrial standard maker of <Complex Vertical Impact Crusher>
(6)Industrial standard maker of <Autogenous Grinder>
(7)Industrial standard drafter of <Four Roller Crusher >
(8)62 Technical Patent in crushing and grinding machinery

ATAIRAC Crushing Solution
3000TPH downward stationary crushing&screen production line
800TPH downward mobile crushing&screen plant
300-2000 thousand tons per year steel slag recycling production line
Construction waste recycling production line